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Axial tension: "Pop-up" instability propagation in imperfect, thin kirigami shell with triangular cuts

FROM:
Ahmad Rafsanjani, Lishuai Jin, Bolei Deng, and Katia Bertoldi (John A. Paulson School of Engineering and Applied Sciences, Harvard University, Cambridge, MA 02138),

“Propagation of pop ups in kirigami shells”, Proceedings of the National Academy of Sciences of the USA (PNAS) April 23, 2019 116 (17) 8200-8205, https://doi.org/10.1073/pnas.1817763116

SIGNIFICANCE: Kirigami—the Japanese art of cutting paper—has become an emergent tool to realize highly stretchable devices and morphable structures. While kirigami structures are fabricated by simply perforating an array of cuts into a thin sheet, the applied deformation and associated instabilities can be exploited to transform them into complex 3D morphologies. However, to date, such reconfiguration always happen simultaneously through the system. By borrowing ideas from phase-transforming materials, we combine cuts and curvature to realize kirigami structures in which deformation-induced shape reconfiguration initially nucleates near an imperfection and then, under specific conditions, spreads through the system. We envision that such control of the shape transformation could be used to design the next generation of responsive surfaces and smart skins.

ABSTRACT: Kirigami-inspired metamaterials are attracting increasing interest because of their ability to achieve extremely large strains and shape changes via out-of-plane buckling. While in flat kirigami sheets, the ligaments buckle simultaneously as Euler columns, leading to a continuous phase transition; here, we demonstrate that kirigami shells can also support discontinuous phase transitions. Specifically, we show via a combination of experiments, numerical simulations, and theoretical analysis that, in cylindrical kirigami shells, the snapping-induced curvature inversion of the initially bent ligaments results in a pop-up process that first localizes near an imperfection and then, as the deformation is increased, progressively spreads through the structure. Notably, we find that the width of the transition zone as well as the stress at which propagation of the instability is triggered can be controlled by carefully selecting the geometry of the cuts and the curvature of the shell. Our study significantly expands the ability of existing kirigami metamaterials and opens avenues for the design of the next generation of responsive surfaces as demonstrated by the design of a smart skin that significantly enhances the crawling efficiency of a simple linear actuator.

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